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FUSSEN Branded Recycled Materials Collapsible Magnetic Closure Vintage Soccer Fan Zone Football Cap Display Storage Travel Gift
- Overview
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Crash Lock Bottom – Snaps into place instantly. No tape or glue needed for assembly. Saves packing time.
Corrugated Strength – B‑flute or E‑flute corrugated board provides excellent cushioning and crush resistance for shipping hats.
Optimized Dimensions – Standard interior sizes fit adult baseball caps (adjustable or fitted). Custom sizes available for youth caps, snapbacks, or oversized hats.
Extra Interior Height – Slightly deeper than standard boxes to accommodate the cap crown without pressing down on the top.
Secure Tuck-Top Closure – Top flaps fold and tuck. Can be sealed with tape or a branded sticker for tamper-evident shipping.
Customizable Printing – Print your logo, size label, care instructions, or seasonal designs directly on the box. Supports flexo (1–3 colors) or digital full-color CMYK.
Eco-Friendly – Made from recyclable corrugated board. Widely recyclable in paper streams.
Product Name: Baseball Cap Mailer Box / Cap Shipping Box
Material: Corrugated cardboard (B‑flute or E‑flute)
Board Weight: 150gsm – 300gsm liner (customizable)
Box Style: Crash lock bottom with tuck top (one-piece)
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Common Sizes (interior):
18 x 12 x 5 cm (7 x 4.7 x 2 inches) – standard cap
20 x 15 x 6 cm (7.9 x 5.9 x 2.4 inches) – deep crown or oversized
Fully customizable length, width, height
Printing: Flexographic (1–3 colors) or digital full-color CMYK
Finishing: Aqueous coating or matte lamination (optional)
Closure: Tuck flaps + tape or sticker seal
Customization: Print, size, inner divider (optional), window cutout
E‑commerce cap brands – Direct-to-customer shipping for baseball caps, dad hats, snapbacks, beanies.
Headwear manufacturers – Wholesale packaging for cap retailers.
Subscription boxes – Monthly hat clubs or headwear assortments.
Retail takeaway boxes – Branded packaging for brick-and-mortar hat stores.
Promotional merchandise – Custom-printed boxes for branded giveaways.
Prevents cap damage – Extra height protects the crown. Rigid corrugated stops crushing.
Quick to pack – Crash lock bottom opens in one motion. Great for busy fulfillment teams.
Flat-packed – Saves storage space and reduces freight costs.
No outer box needed – Print your branding directly on the mailer.
Cost-effective – More affordable than rigid hat boxes or custom foam inserts.
Sustainable – Recyclable corrugated board meets eco-friendly packaging goals.
Flat-packed in bundles of 25–100 pieces.
Shipped in master cartons.
Samples available (flat digital proof or physical sample).
Highlight
Product Introduction
This baseball cap mailer box is a corrugated crash lock bottom box (also known as an “airplane” box) engineered specifically for caps and hats. The one-piece folding carton features an automatic lock bottom and secure tuck-top closure. Sized and structured to prevent cap crushing, brim bending, and crown collapsing during e‑commerce fulfillment and retail storage.
Key Features
Specifications
Use Cases
Why Choose This Baseball Cap Mailer Box?
Packaging & Shipping
Different from traditional mass-production packaging manufacturers, we specialize in small-batch and personalized production, supporting flexible order quantities of 1-30,000 units. This advantage perfectly meets global clients needs, such as new product trials, limited-edition promotions, brand customization and small-batch procurement, helping them reduce inventory pressure, speed up market response and optimize packaging procurement costs. We adhere to eco-friendly and high-quality production concepts, taking product quality and environmental protection as the cornerstone of development. All our packaging materials are eco-friendly, non-toxic and compliant with international environmental standards and food-grade safety requirements, ensuring safe use and environmental sustainability. Meanwhile, we innovatively integrate magnetic closure technology into customized packaging, enhancing product grade and convenience, and helping brands improve competitiveness and consumer experience. Quality control runs through the entire production process. We have established a strict quality inspection system, with strict checks from raw material selection to finished product delivery, ensuring all products meet clients requirements. In terms of proofing efficiency, we provide 8-hour efficient 3D proofing, quickly converting clients design schemes into physical samples, helping them shorten product launch cycles, accelerate decision-making and gain market advantages. With professional digital printing technology, flexible small-batch production capacity, eco-friendly concepts and efficient services, Tianjin Fussen is committed to providing more personalized, efficient and sustainable customized packaging solutions for global clients. We uphold a customer-centric principle, focus on technological innovation and service upgrading, and look forward to establishing long-term stable cooperation with global brands and growing together.
FAQs
Can you offer OEM service?
Yes, we offer OEM service. Your design and logo are both acceptable. We can also help you design product and make samples if necessary.
What kind of file format do we accept?
We accept all the standard file formats. However, AI format is preferred because we can process the files print ready.
What's the information needed if I want to get a full quotation?
Below information: (1) Paper type (2) Size (3) Printing colors (4) Post-print processes (5) Delivery Address
How many days will samples be finished?
For a soft proof (PDF) within 24 hours of file upload. Generally, 1 working days for final physical samples.
Are you a trading company or direct factory?
We are a real company with more than 15-year experience in pre-printing design, proofing and voluame production for packaging products.
What's the advantage of cooperationg with Fussen Preprint Proofing?
With over 15 years rich pre-print experience, we are ideally positioned to supply comprehensive technical support from processing pre-print graphic and art work, planning color management to making finished samples. We are professional graphic design center and can assist in making changes and revisions of different kinds of packaging. Of course, we can also design your entire project. You just need to tell me your specific requirements.
What kind of proofs do you provide?
We can provide a soft proof (PDF) and 3D view. We can also provide Epson digital proofs matching your standard color, such as CoatedFOGRA39, JapanColor2001Coated, etc.
