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Recyclable Material: Environmentally friendly option for sustainable packaging solutions.
Customizable Design: Personalize your products with UV printing and hot stamping options.
Versatility: Suitable for various fashion accessories like hats, caps, scarves, and gloves.
High-Quality Materials: Available in PP, PET, PVC, PLA, ABS, PS, and more.
Custom Orders Accepted: Customize your packaging box according to specific needs.
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[New Arrivals] FUSSEN Custom Hanging Card Hat Packaging With Thick Clear Plastic Snapcap Cover for Baseball Cap Display
Keep hats perfectly shaped during storage, shipping, and retail display.
- Overview
- Recommended Products
Durable Plastic Construction – Made from high-impact, flexible plastic (PP, PET, or recycled material). Reusable and long-lasting.
Anatomical Hat Shape – Pre-formed curve matches the natural shape of hat crowns and front panels. Keeps hats looking crisp and new.
Brim Support – Extended front section holds the brim flat or slightly curved (customizable). Prevents bending during transit.
Lightweight & Compact – Adds minimal weight to shipping cartons. Can be stacked or nested for storage.
Ventilation Holes (Optional) – Small perforations allow air circulation, reducing moisture buildup inside the hat.
Easy to Insert & Remove – Flexible plastic bends slightly to slide into most hat sizes (fits S–XL caps). Removes without snagging fabric.
Reusable & Recyclable – Can be used many times. Made from recyclable plastic materials (check local guidelines).
Product Name: Plastic Hat Insert / Hat Support / Cap Shaper
Material: PP (polypropylene), PET, or recycled plastic
Color: Transparent, white, black, or custom colors
Dimensions: Standard fits hat sizes 55–62cm (customizable for youth or oversize)
Thickness: 0.8mm – 1.5mm (flexible but sturdy)
Design: Molded one-piece with front brim extension and curved crown section
Surface Finish: Smooth matte or glossy (custom texture available)
Customization: Logo embossing, color, size, and hole pattern
Packaging: Loose bulk, polybag, or custom pack
Hat manufacturers – Insert into finished caps before boxing for export or wholesale.
E-commerce hat sellers – Protect hat shape during individual order shipping.
Retail stores – Keep display hats looking fresh on shelves.
Hat collectors – Preserve shape of vintage or limited-edition caps.
Promotional products – Include branded hat inserts with custom logo.
Prevents hat collapse – No more flattened or misshapen caps.
Reusable – Customers can keep using the insert at home.
Light for shipping – Reduces dimensional weight compared to rigid foam or cardboard inserts.
Clear or custom colors – Transparent inserts are nearly invisible inside hats.
Cost-effective – Low per-unit cost for high-volume orders.
Fast insertion – Flexible design slides in seconds.
Bulk packed in cartons (500–2000 pieces per box depending on thickness).
Individual polybag packaging available upon request.
Shipped flat nested or stacked to save space.
Samples available for fit testing.
Highlight
Product Introduction
This plastic hat insert is a lightweight, molded plastic support designed to fit inside caps, baseball hats, and fashion hats. It holds the front panels and brim in place, preventing creasing, crushing, and deformation. Ideal for hat manufacturers, retailers, e-commerce sellers, and personal collectors.
Key Features
Specifications
Use Cases
Why Choose This Plastic Hat Insert?
Packaging & Shipping
Different from traditional mass-production packaging manufacturers, we specialize in small-batch and personalized production, supporting flexible order quantities of 1-30,000 units. This advantage perfectly meets global clients needs, such as new product trials, limited-edition promotions, brand customization and small-batch procurement, helping them reduce inventory pressure, speed up market response and optimize packaging procurement costs. We adhere to eco-friendly and high-quality production concepts, taking product quality and environmental protection as the cornerstone of development. All our packaging materials are eco-friendly, non-toxic and compliant with international environmental standards and food-grade safety requirements, ensuring safe use and environmental sustainability. Meanwhile, we innovatively integrate magnetic closure technology into customized packaging, enhancing product grade and convenience, and helping brands improve competitiveness and consumer experience. Quality control runs through the entire production process. We have established a strict quality inspection system, with strict checks from raw material selection to finished product delivery, ensuring all products meet clients requirements. In terms of proofing efficiency, we provide 8-hour efficient 3D proofing, quickly converting clients design schemes into physical samples, helping them shorten product launch cycles, accelerate decision-making and gain market advantages. With professional digital printing technology, flexible small-batch production capacity, eco-friendly concepts and efficient services, Tianjin Fussen is committed to providing more personalized, efficient and sustainable customized packaging solutions for global clients. We uphold a customer-centric principle, focus on technological innovation and service upgrading, and look forward to establishing long-term stable cooperation with global brands and growing together.
FAQs
Can you offer OEM service?
Yes, we offer OEM service. Your design and logo are both acceptable. We can also help you design product and make samples if necessary.
What kind of file format do we accept?
We accept all the standard file formats. However, AI format is preferred because we can process the files print ready.
What's the information needed if I want to get a full quotation?
Below information: (1) Paper type (2) Size (3) Printing colors (4) Post-print processes (5) Delivery Address
How many days will samples be finished?
For a soft proof (PDF) within 24 hours of file upload. Generally, 1 working days for final physical samples.
Are you a trading company or direct factory?
We are a real company with more than 15-year experience in pre-printing design, proofing and voluame production for packaging products.
What's the advantage of cooperationg with Fussen Preprint Proofing?
With over 15 years rich pre-print experience, we are ideally positioned to supply comprehensive technical support from processing pre-print graphic and art work, planning color management to making finished samples. We are professional graphic design center and can assist in making changes and revisions of different kinds of packaging. Of course, we can also design your entire project. You just need to tell me your specific requirements.
What kind of proofs do you provide?
We can provide a soft proof (PDF) and 3D view. We can also provide Epson digital proofs matching your standard color, such as CoatedFOGRA39, JapanColor2001Coated, etc.
