New High Quality Custom Own Brand Recycled Materials Eco-Friendly Corrugated Cardboard Logo Clothing Shoes Package Kraft Mailer

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Product Introduction

The corrugated mailer box (commonly known as a “crash lock bottom” or “airplane” box) is a one-piece folding carton made from corrugated cardboard. Its unique design features an automatic lock bottom that snaps into place, plus top tuck flaps for secure closure. Ideal for e-commerce shipments, subscription boxes, retail packaging, and product deliveries.


Key Features

  • Automatic Crash Lock Bottom – The bottom locks into place instantly when you fold the sides. No tape or glue required for bottom assembly.

  • Corrugated Strength – Made from B‑flute, E‑flute, or single-wall corrugated board. Provides excellent cushioning and crush resistance for shipping.

  • Top Tuck Closure – Top flaps fold and tuck securely. Can be sealed with tape, sticker, or left unsealed for easy customer opening.

  • Quick Assembly – Flat-packed and pops open in seconds. Reduces packing time for fulfillment teams.

  • Customizable Print – Ideal for branded e-commerce packaging. Supports flexo printing (1–3 colors) or digital printing for full-color logos and designs.

  • Eco-Friendly – Made from recyclable corrugated board. Widely accepted in paper recycling programs.


Specifications

  • Product Name: Corrugated Mailer Box / Crash Lock Bottom Box

  • Material: Corrugated cardboard (B‑flute, E‑flute, or custom)

  • Board Weight: 150gsm – 300gsm liner with medium flute (customizable)

  • Box Style: Crash lock bottom with tuck top (single-piece)

  • Available Sizes: Any custom length, width, and depth. Common e-commerce sizes (e.g., 6x4x2″, 8x6×4″, 10x8×6″, 12x9×4″)

  • Printing: Flexographic (1–3 colors) or digital full-color CMYK

  • Finishing: Aqueous coating or matte lamination (optional)

  • Closure Option: Tuck top + tape or adhesive sticker seal

  • Customization: Print, size, window cutout (with film), or inner dividers


Use Cases

  • E-commerce shipments – Apparel, accessories, small electronics, books, cosmetics.

  • Subscription boxes – Monthly delivery boxes for beauty, snacks, or lifestyle products.

  • Retail packaging – Take-home boxes for brick-and-mortar stores.

  • Food delivery – Bakery items, meal kits, dry goods (food-safe liner optional).

  • Product launches – Branded unboxing experience for direct-to-consumer brands.


Why Choose This Corrugated Mailer Box?

  • Strong but lightweight – Reduces dimensional weight shipping costs.

  • Fast assembly – Crash lock bottom saves packing time compared to standard RSC boxes.

  • Protective – Corrugated flutes absorb shock during transit.

  • Storage friendly – Flat-packed boxes save warehouse space.

  • Brandable – Print your logo and design directly on the box – no outer shipping carton needed.

  • Cost-effective – Lower cost than rigid boxes, ideal for high-volume shipping.


Packaging & Shipping

  • Flat-packed in bundles of 25–100 pieces (depending on thickness).

  • Shipped in compressed bundles or master cartons.

  • Samples available (flat digital proof or physical sample).

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Item
value
Place of Origin
China,Tianjin
Industrial Use
underwear&wig&clothes
Paper Type
Ivory Paper/Card Paper/Corrugated Paper/Grey Board/Silver Card Board
Custom Order
Accept 1 piece customization
Sample
8-24 hours reply 3D soft sample for free
Low MOQ
1 PIECE
Printing
Silk-screen/UV/CMYK/ Pantone standard color management
Finishing
Matte/ Gloss PP Lam,Emboss, Deboss, Gold/Silver Stamping,Spot UV,Soft touch film/ Flocking,Aqueous Coating
First,tell me what kinds of box type as following you want to have
product new high quality custom own brand recycled materials eco friendly corrugated cardboard logo clothing shoes package kraft mailer-6
Second,choose the proper paper type of box
(product new high quality custom own brand recycled materials eco friendly corrugated cardboard logo clothing shoes package kraft mailer-7
Third,Give me specific size of box.
Ask me for color sheet or tell me the color requirements.
product new high quality custom own brand recycled materials eco friendly corrugated cardboard logo clothing shoes package kraft mailer-8
Fourth,choose the surface treatment as you wish
product new high quality custom own brand recycled materials eco friendly corrugated cardboard logo clothing shoes package kraft mailer-9
product new high quality custom own brand recycled materials eco friendly corrugated cardboard logo clothing shoes package kraft mailer-10
FAQ
Q1: Are you a trading company or direct factory?
A1: We are a real company with more than 15-year experience in pre-printing design, proofing and voluame production for packaging
products.

Q2: What's the advantage of cooperationg with Fussen Preprint Proofing?
A2: With over 15 years rich pre-print experience, we are ideally positioned to supply comprehensive technical support from
processing pre-print graphic and art work, planning color management to making finished samples. We are professional graphic design center and can assist in making changes and revisions of different kinds of packaging. Of course, we can also
design your entire project. You just need to tell me your specific requirements.

Q3: Can you offer OEM service?
A3: Yes, we offer OEM service. Your design and logo are both acceptable. We can also help you design product and make samples if necessary.

Q4: What kind of file format do we accept?
A4: We accept all the standard file formats. However, AI format is preferred because we can process the files print ready.

Q5: Can you print spot UV?
A5: Yes. There is nothing we can’t do.

Q6: What kind of proofs do you provide?
A6: We can provide a soft proof (PDF) and 3D view. We can also provide Epson digital proofs matching your standard color, such as
CoatedFOGRA39, JapanColor2001Coated, etc.

Q7: How will proofs be delivered to me?
A7: By FedEx or DHL.

Q8: What's the information needed if I want to get a full quotation?
A8: Below information: (1) Paper type (2) Size (3) Printing colors (4) Post-print processes (5) Delivery Address

Q9: How many days will samples be finished?
A9: For a soft proof (PDF) within 24-48 hours of file upload. Generally, 1-3 working days for final physical samples.

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